WhereNet’s Locatable,
Active RFID System Improves Land Rover’s
Efficiency in Processing New Vehicles
Tracking and Managing More Than 150,000 Vehicles Annually
Across 300+ Acres, WhereNet System Helps Luxury Car
Maker Improve Throughput,
Productivity, and Order-to-Cash Cycles
SOLIHULL, United Kingdom and SANTA CLARA,
Calif.—Feb.
5, 2008—WhereNet Corp., a Zebra Technologies company
(NASDAQ: ZBRA) and the leader in wireless solutions
for tracking and managing enterprise assets, announced
today that Land Rover’s expanded use of the standards-based
WhereNet® active RFID, real-time locating system
(RTLS) technology has helped the luxury automaker automate
processing of more than 150,000 new vehicles annually.
Deployed at Land Rover’s 308-acre assembly plant
in Solihull, England, WhereNet’s Vehicle Tracking
and Management System (VTMS) improves production velocity
and throughput, labor productivity, order-to-cash cycles,
and vehicle quality. The Solihull plant produces the
Defender, Discovery 3/LR3, Range Rover, and Range Rover
Sport vehicles.
“We used to spend a considerable amount of time
searching our huge facility to locate vehicles,” said
Dave O’Reilly, manager, manufacturing and purchasing
IT for Land Rover. “Now, the precise location
of all new vehicles is always at our fingertips. The
information the WhereNet system provides is critical
in optimizing production, supporting lean manufacturing,
and ensuring that Land Rover delivers the highest-quality
vehicles.”
Real-Time Locating System Powers Multiple Applications,
Delivers Million-Dollar ROI
Land Rover’s implementation of VTMS is an expansion
of its use of WhereNet’s RTLS technology; in 2002
the automaker installed the WhereNet part replenishment
messaging (PRM) system to efficiently request parts
on the assembly line in support of consumption-based
demand.
Leveraging the same wireless location principles used
for the PRM system, Land Rover added the VTMS solution
in January 2007 to manage vehicles as they roll off
the assembly line. The VTMS provides complete visibility
of all finished vehicles regardless of where they are
parked — in buildings or outside. Land Rover can
also use the WhereNet VTMS in off-line areas to manage
post-assembly verification and test processes, as well
as quality repair, containment, and shipping zones.
The WhereNet system hardware at the Land Rover plant
consists of about 4,000 active RFID WhereTag™ transmitters,
which are temporarily attached to new vehicles as they
roll off the assembly line; 50 WherePort™ magnetic “exciters” positioned
at key process points to determine the flow of vehicles
as they move around the complex; and a local infrastructure
of 130 wireless WhereLAN™ location sensors.
“In addition to expediting the shipping of vehicles
on a daily basis, the VTMS technology is extremely beneficial
in managing new model launches and model-year upgrades,” explained
O’Reilly. “Since we typically ‘build
and hold’ such vehicles as part of our quality
assurance processes, tracking them down must happen
quickly and efficiently. The automated WhereNet system
regularly updates (every four minutes) the exact whereabouts
of every vehicle on site; and through association of
the WhereTag with the vehicle identification number,
we have all of the data in a single system to let us
optimize work in process.”
Land Rover realized a complete return on investment
in less than one year as the WhereNet system provides
several benefits, including reduced on-site dwell time
of vehicles as a result of better management of their
flow through the quality assurance processes. By dispatching
cars more quickly into the delivery chain, Land Rover
has improved its order-to-cash cycle time, resulting
in considerable savings.
The Power of Real-Time Location Information
By tracking and automatically recording the arrival,
dwell and departure time for each vehicle at every
step of the process, the WhereNet VTMS application
generates constant location data, as well as a historical
record of the vehicle’s progress through the
off-line certification, repair and containment areas.
Land Rover can also use this data to monitor adherence
to process and process cycle time, and perform flow
analysis for continuous improvement.
“Location-aware applications like VTMS are making
a tremendous impact in the automotive and industrial
manufacturing industries, which are typically characterized
by complex, high-volume, high-velocity operations,” said
Tom Bacon, general manager, manufacturing and government
business, Zebra Enterprise Solutions Group. “Powered
by WhereNet’s real-time locating system technology,
Land Rover and other OEMs have a ‘bread crumb
trail’ of information about every vehicle on site,
enabling plant managers to accurately plan, execute
and monitor processing within the dynamic off-line environment.”
About WhereNet Corp.
A Zebra Technologies company, WhereNet is the first
company to deliver a single wireless location and communication
infrastructure that reliably and cost-effectively manages
valuable mobile resources and can deliver a complete
return on investment within 6-12 months. Based on patented,
standards-compliant technology resulting from a collective
100+ years of development, the WhereNet active RFID,
real-time locating system solutions enable companies
such as APL, BMW, Ford Motor Company, and NYK Logistics
and facilities like Tobyhanna Army Depot to reduce
inventory, lower operating costs, and improve operations.
The company has received the Henry Ford Technology
Award; was recognized for strong ROI by Computerworld
magazine; was ranked among the top 10 in the InfoWorld
100; and has been recognized as a wireless innovator
by Forrester Research, Global Logistics & Supply
Chain Strategies, Plant Engineering, and Supply & Demand
Chain Executive magazines. Headquartered in Santa Clara,
California, WhereNet has offices throughout the United
States, as well as in Europe and Asia. For more information,
visit the WhereNet web site at www.wherenet.com or
call 408-845-8500 (in the U.S.), +32 3 286 84 50 (in
Europe), or +86 21 51758558 (in Asia). Information
about Zebra bar code, card and RFID products can be
found at www.zebra.com.
WhereNet is a registered trademark of WhereNet Corp. All other brands, products, or service names are or may be trademarks or service marks of their respective owners. |